Storage cabinet project 2020

I have pictures of this cabinet being built but it is combined with other remodels. So I thought I’d include the work I’ve done here, only, about the cabinet.

FRAMING

I removed the custom curtains and rods I made in 2019 using PVC, the Walmart UV weather guard curtains (I custom made). What you see if my starting point the bedroom wall. The bed was also taken out, so that its easier to work in this area.

I removed the custom curtains and rods I made using PVC and this is my starting point right above the bed.

3/4 inch press wood mounted to the wall board. The clamps are holding the start of the frame. Need to drill holes for the screws.

Because the walls were not straight, I had to do all the work by eye and on the spot. Tried to measure and cut in the shop, but the curves in the ceiling made it challenging to get it right the first time.

THE CONTROL PANEL

I will show you the control panel, but not the electrical. All of the electrical work was demonstrated in another blog post. Paneling is not good to use if your plans aren’t to cover the wood.

I’m using it because I will cover it up with my black Walmart self-adhesive carpet tiles and this section won’t need the support and weight a door needs. The Walmart self-adhesive carpet tiles work really great with Velcro.

To get the curve I use drop ceiling wire, because it is really flexible for shaping. I do have a tool for getting to spots like this but it is not for this job. After I shape the wire, I lay it on the wood and trace it. Then use a table top sander to refine the shape.

These are the holes for switch panels. I don’t care how bad the holes are, they will be covered.

THE DOOR OPENING

This is a 1/4 pressed board. You can use plywood for this project, but plywood is more difficult to sand and shape. I used the edge of my duct tap the make the round edges and a ruler to join them.

The right door.
Large (right) door to the cabinet.
Large (right) door to the cabinet, I used a roll of duct tape to get the curved corners.
This is the smaller door on the left side. Again I used the drop ceiling wire for shaping the wood.
The smaller cabinet door the round edges were traced from a roll of duct tape.

ADD A REFRIGERATOR

I purchased a hot/cold refrigerator from Amazon (black) and created space for it in the cabinet.

The refrigerator is too close to the bend in the van, so the door hits the ceiling. I cut a hole in the base wood so that I can adjust the height so that the refrigerator door opens all the way.
Temporary setup until I frame it. Gotta cut up my spice rack, door is hitting the rack.

DOORS

Reused the cut section as the door.
Reused the cut section as the door.

A piano hinge is used to support opening and closing the door.

I now need to buy heavy iron brackets to mount under the cabinet for extra strength.

Wooden knobs are from Walmart. The black self-adhesive floor tile lining the cabinet (great with Velcro) is also from Walmart. Later I purchased some iron flat shelf brackets to support weight. The heavy brackets were screwed in once I got the cabinet tight against the ceiling.

I used a hydraulic jack and a piece of wood and jacked the left first – up tight against the van’s ceiling, then pressed the bracket tight against the cabinets wood, then screwed it in. Once I released the hydraulic jack the shelf was sturdy on that side. I repeated the same procedure on the right side. Now we can load heavy supplies without worry.

These brackets are temporary until I purchase the iron brackets.
Painted doors

The bed design

Like all things Destiny (my van’s name), she is constantly going through changes. Here is my attempt at making a bed.

In the original design I purchased a ottoman from Walmart. It was great until I sat on it and my head bumped into the top of the van roof. My bed was originally 12 inches high. With the mattress I sat 16 inches hitting my head on the van’s entertainment console (middle of the roof). So I lowered the bed so that the overall height is 11 inches.

My first bed design was a total failure.
Turned my middle seats around.

My first two bed designs were total failures.

I used a online blueprint and the thing was a disaster. Because I wasted so much lumber, I had to come up with a way to build and save money.

I went to the Dollar Store and purchased a bunch of foam poster boards and some packing tape.

The idea here was to build a bed that could separate, maybe into a seat.

Velcro was used to prevent the boards from sliding when attached. Nothing stopped the mattress from sliding; so I need to solve that later.
Piano hinge

Things changed when I first went camping. My mattress kept sliding on the particle board. Also the more I used the bed, the weaker the velcro became. I needed a different solution.

The piano hinge.